Forklift Battery Safe Installation and Charging
Batteries used in forklifts are pricey pieces of machinery which are pretty large weighing many pounds. The job of installing and charging these batteries is something that should be really planned out ahead of time so as to make certain that these methods could be done safely and correctly. Maintaining correct handling and a sound charging procedure could really increase the regular lifespan of a battery.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20 percent, the battery's lifespan can actually be shortened. On approximately every 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on what kind of charger you are using.
The cycle of charging must not get interrupted. You should avoid using the battery for some hours when the charge cycle is done. By practicing these methods, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error which could accidentally cause damage to both the charger and the forklift. Furthermore, it is very vital that the amperage of the battery must match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This will shorten the battery life greatly and could even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it will not start the charge cycle. If this situation happens, a technician would need to be called to be able to re-set the charger prior to charge being able to start.